The Cold Spray Materials Deposition Process Fundamentals and Applications 1st Edition by Victor Champagne 1845691814 9781845691813
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ISBN 10: 1845691814
ISBN 13: 9781845691813
Author: Victor Champagne
The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice.
The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components.
The cold spray materials deposition process is a standard reference on this important process and its industrial applications.
- Examines the fundamentals of the cold spraying process
- Assesses how the technique can best be applied in practice
- Describes portable and stationary cold spray systems
The Cold Spray Materials Deposition Process Fundamentals and Applications 1st Table of contents:
1 Introduction
References
Part I General issues
2 The development of the cold spray process
2.1 History of cold spray
2.2 Discovery of the cold spray phenomenon and its basic features
2.3 Initial studies on the development of cold spray: basic physical principles and key features
2.4 Evolution of cold spray technology and current status
2.5 Some comments on the patent situation
2.6 List of symbols
2.7 References
3 Comparing cold spray with thermal spray coating technologies
3.1 Introduction
3.2 Traditional thermal spray technologies
3.3 Comparison of cold spray with traditional thermal spray
3.4 Conclusions
3.5 References
4 The advantages and disadvantages of the cold spray coating process
4.1 Introduction
4.2 Advantages of the cold spray process
4.3 Disadvantages of the cold spray process
4.4 References
5 The economics of the cold spray process
5.1 Introduction
5.2 Cold spray equipment and infrastructure
5.4 Comparison with other thermal spray techniques
5.5 Comparison with other additive fabrication techniques
5.6 Conclusions and future trends
5.7 Sources of further information and advice
5.8 References
Part II Cold spray process parameters
6 Cold spray process parameters: powders
6.1 Introduction
6.2 Selection criteria for cold spray feedstock
6.3 Key powder properties
6.4 Powder manufacturing process
6.5 New material developments
6.6 Discussion
6.7 Conclusions
6.8 Acknowledgments
6.9 References
7 The influence of nozzle design in the cold spray process
7.1 Introduction
7.2 Numerical simulation of the cold spray process
7.3 Nozzle design influences
7.4 References
8 The role of particle temperature and velocity in cold spray coating formation
8.1 Introduction
8.2 Particle velocity and temperature
8.3 The impact of particle velocity and temperature on coating formation
8.4 Altering particle temperature
8.5 Conclusions
8.6 Acknowledgments
8.7 References
9 Particle/substrate interaction in the cold-spray bonding process
9.1 Introduction
9.2 Transient non-linear dynamics analysis of the cold-gas particle/substrate interactions
9.3 Adiabatic shear instability and plastic-flow localization
9.4 The role of interfacial instability
9.5 Conclusions
9.6 References
10 Supersonic jet/substrate interaction in the cold spray process
10.1 Introduction
10.2 Investigation of supersonic air jets exhausting from a nozzle
10.3 Impact of a supersonic jet on a substrate
10.4 Heat transfer between a supersonic plane jet and a substrate under conditions of cold spray
10.5 List of symbols
10.6 References
11 Portable, low pressure cold spray systems for industrial applications
11.1 State-of-the-art cold spray systems
11.2 State-of-the-art powder feeding systems
11.3 Modification of the low pressure portable gas dynamic spray system
11.4 Industrial low pressure, portable gas dynamic spray system
11.5 References
12 Stationary cold spray systems for industrial applications
12.1 Introduction
12.2 Industrial cold gas spray equipment: system layout, gas supply and control cabinet
12.3 Industrial cold gas spray equipment: gas heater, powder feeder and cold spray gun
12.4 References
Part III Applications of cold spray coatings
13 Mechanical, thermal and electrical properties of cold sprayed coatings
13.1 Introduction
13.2 Materials used for analysis
13.3 Mechanical property measurements
13.4 Microstructural characterization of coatings
13.5 Properties of coatings
13.6 Comparison of cold spray coatings with traditional thermal spray coatings
13.7 Conclusions
13.8 Acknowledgments
13.9 References
14 Cold spray particle deposition for improved wear resistance
14.1 Introduction
14.2 Current state of the art
14.3 Cold spray wear-resistant material properties
14.4 Cold spray wear-resistant processing
14.5 Characterization
14.6 Powder characteristics
14.7 X-ray diffraction and phase analysis
14.8 Scanning electron microscopy
14.9 Tribology
14.10 Adhesion and bond strength
14.11 Potential hybrid process combining cold spray and laser processing
14.12 Conclusions
14.13 Future trends
14.14 References
15 The use of cold spray coating for corrosion protection
15.1 Introduction
15.2 Cold spraying of metals as a coatings technology for corrosion control
15.3 Galvanizing of steel structures to prevent corrosion
15.4 Preventing aqueous and hot-surface corrosion
15.5 Conclusions
15.6 References
16 Electromagnetic interference shielding by cold spray particle deposition
16.1 Introduction
16.2 Cold spray particle deposition
16.3 Screening tests
16.4 Test results
16.5 Application
16.6 Conclusions
16.7 Acknowledgments
16.8 References
17 Repair of magnesium components by cold spray techniques
17.1 Introduction
17.2 Problems in using magnesium components
17.3 Limitations of current technologies
17.4 Key issues in using the cold spray process
17.5 Developing and testing cold spray coating of magnesium
17.6 Cold spray technology for coating magnesium
17.7 Predictive modeling for process optimization
17.8 Cold spray trials
17.9 Coating characterization
17.10 Cost savings and implementation
17.11 Conclusions
17.12 References
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Victor Champagne,Materials,Deposition,Process